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How To Prevent Shipping Damage: Tips for Freight Claims Prevention

Resources > How To Prevent Shipping Damage: Tips for Freight Claims Prevention
Freight claims reimburse shippers for over, short, or damaged (OS&D) shipments, and this guide helps shippers implement packaging and documentation techniques to prevent claims.
Published: June 9, 2026
Last Modified: June 9, 2026

Key Takeaway:

Freight claims prevention is the practice of reducing cargo damage, loss, and avoidable claim disputes through better packaging, palletizing, documentation, and inspection. This guide explains how to prevent shipping damage while strengthening claim documentation when issues occur.

What Causes Shipping Damage Most Often?

Freight damage is a consequence of improper packaging, cargo securement, or handling during load and unload. The Federal Motor Carrier Safety Administration’s (FMCSA) Cargo Securement Rule requires carriers to follow cargo securement practices to protect cargo from damage during load, transit, and unload. 

Cargo damage is any physical harm, spoilage, or loss that happens to freight during transport, loading, or unloading. It can occur because of shipper or carrier error.

We’ve listed the most common causes of preventable freight damage:

  • Poor Cargo Securement: Carrier doesn’t follow FMCSA regulations for cargo securement, including tying down pallets and/or crates with chain, steel strapping, wedges, and chocks to avoid freight shifting inside or falling out of trucks.
  • Transit Damage: Freight shifts, compresses, tips, or absorbs vibration during transport.
  • Improper Loading/Unloading: Cargo is dropped to the ground during hand-loading or impaled by a forklift or pallet jack after improper alignment during unload.

If freight arrives over, short, or damaged (OS&D), the receiving party should document the condition immediately and begin the freight claim process with supporting photos, shipment records, and delivery notes. 

Freight claims hinder supply chains with financial losses and operational delays from damaged freight, stockouts, or redeliveries. Shippers can prevent shipping damage by preparing freight correctly before pickup, securing it for transit, and verifying conditions again at delivery. 

What Packaging Best Prevents Shipping Damage?

Properly palletizing a load prevents shipping damage during load, transit, and unload. Shippers must package and palletize a load prior to the carrier sending a driver for pickup. 

The carrier is responsible for transporting freight, not for packaging or palletizing freight. Accidents can happen during load or unload due to a shipper’s inaccurate packaging or a carrier’s improper handling. 

We’ve created a chart to illustrate the essential packaging materials shippers need to protect freight going on and off a truck.

Infographic explains packaging materials to reduce freight damage, including: packaging materials like packing peanuts, crates, and pallets; primary usage of packaging materials, like cushioning loose or fragile products; and type of freight packaging materials protects, like glassware or perishable goods

Non-fragile, durable goods can often be shipped in standard boxes, while products that need more structural strength and impact resistance should be packed in corrugated boxes. Extremely fragile items may also need cushioning, such as bubble wrap or packing peanuts, to reduce movement inside the package.

Crates work best for freight that is highly fragile, heavy, or oddly shaped. Pallets are useful for large freight volumes because they keep packages together on a stable platform and make handling safer during loading and unloading.

How Can I Prevent Shipping Damage?

Shippers prevent shipping damage before freight is picked up with proper packaging, crating, or palletizing practices. 

Our checklist helps shippers package, secure, document, and inspect freight before transit and again at delivery. 

  1. Choose packaging that matches product fragility and weight
  2. Cushion empty space with protective fill
  3. Use pallets or crates for unstable or heavy freight
  4. Secure freight with wrap, straps, or blocking
  5. Photograph each pallet before pickup
  6. Record counts, visible condition, and seal numbers 
  7. Inspect freight again at delivery before signing proof of  delivery (POD)

In the next section, we will review how to document shipping damage to prevent freight claims. 

What Photos and Documents Help Prevent Shipping Damage Claims?

Photos taken at pickup, loading, transit, and delivery, along with the Bill of Lading (BoL), delivery receipts, inspection reports, and proof of delivery (POD) records, help prevent shipping damage claims.

The Bill of Lading and packing list are required shipping documents that outline a shipment’s transportation between the shipper and carrier. A BoL is a document that summarizes freight shipping terms and acts as a contract between the shipper and carrier.

The Bill of Lading form should include freight information like:

  • Shipment date
  • Freight description (commodity, weight, height, density)
  • Hazmat declaration, if applicable
  • Special handling instructions

A shipper’s packing list should match this information. A packing list is an itemized list of freight packages in a shipment, including number of packages, weight, and size.

Shippers should refer to their packing list and other documentation along with photo evidence to confirm freight isn’t over, short, or damaged.

Let’s take a look at how to document freight pickups and deliveries to prevent freight claims.

At Freight Pickup

Shippers should confirm the freight pickup appointment in advance to ensure sufficient time to prepare, package, label, and palletize freight before the carrier arrives for loading.

Then, the shipper should inspect the freight and take photos with notes describing the package, its contents, and any visible internal or external damage. 

We’ve provided a quick freight inspection checklist:

  1. Take photo of each pallet
    1. Each side should be photographed
    2. Confirm seal or shrinkwrap packaging
  2. Take notes about each pallet, as needed
    1. Confirm pallet quantity
    2. Confirm package conditions (“exterior corner dented” or “no visible damage”) 
  3. Confirm time of pickup and truck driver handling load

We recommend performing this checklist with your truck driver present to maintain trust between you and your carrier. Shippers can use their or their carrier’s transportation management system to upload photos and notes prior to transit to review at delivery.

At Delivery

Similar to pickup, shippers should inspect their freight delivery and take photos and notes on the condition of packages to verify if it matches pickup conditions.

If freight appears undamaged and each package specified on the packing list has arrived, shippers should sign the POD

The POD is a document that verifies a shipment has successfully reached its destination. If freight is damaged and not the fault of the shipper, a freight claim would be in order.

When Do Seals Help Prevent Tampering or Freight Damage?

A seal, or container seal, is a plastic, metal, or steel device to secure freight and determine when freight is tampered with.

Image depicts what tamper evident seals look like by itself and unlocked vs a seal fastened on a shipping container door. CBP requires seal verification and seal number recordkeeping to protect in transit.

The U.S. Customs and Border Protection (CBP) seal requirements call for verification of seal numbers and related shipping records.

Seal Numbers and Where to Record

A seal number is a unique series of numbers and letters on a container seal that is attached to a container lock. CBP requires seal numbers to be documented at each point in the shipping process.

Freight professionals verify seal numbers in the following ways:

  • Paper or digital compliance log
  • Bill of Lading
  • Shipping manifest

A shipping manifest is a document that lists shipment contents, quantities, and destination details for tracking and regulatory purposes. Shippers must coordinate with their carrier to keep track and log their seal and seal number through each point for freight tampering or damage.

Broken Seal Handling

Seals are typically attached to a container’s door lock and bolted in place. If freight arrives from the port with a broken seal, shippers must check seal logs and report discrepancies to CBP. Freight claims are preventable with a trusted carrier and freight team moving your freight from start to finish.

Preventing shipping damage requires the right packaging, documentation, and carrier coordination. If you need help moving high-value or fragile freight, USA Truckload Shipping can help you choose compliant carriers and safer handling options. 

Call (866)-353-7178 to share your shipment details with our freight experts or send any questions you may have through our contact form.

Sources:

Cargo Securement Rules, Federal Motor Carrier Safety Administration, 2014

Seal Requirements for Manufacturers, U.S. Customs and Border Protection, 2025

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