Floor Loaded vs Palletized: Which is Right for You?

Resources > Floor Loaded vs Palletized: Which is Right for You?
Unsure about how to load your freight? This article will show you how to safely load floor loaded and palletized freight. We’ll also help you figure out which option is the best for your shipment.
Published: January 19, 2022
Last Modified: February 4, 2025
Author: Jacob Lee

Trailers and cargo containers can be filled with all kinds of freight. When it comes to loading freight, shippers typically stick to two primary methods: floor loading and palletizing. You’ll need to have a thorough understanding of each before deciding which one to use.

Key takeaways:

  • Floor-loaded freight is stacked from floor to ceiling of a trailer or container without the use of a pallet. 
  • Palletized freight involves securing cargo to pallets and loading them into a truck or container. 
  • Floor loading freight is great for high volume shipments of lightweight goods and for maximizing trailer space, but it will also make cargo more prone to damage.
  • Palletizing cargo is a good option if you want to increase load/unload times and  give your cargo better protection, but you won’t be able to utilize all of your trailer space.

In our article below, we’ll provide more details about floor-loaded freight and palletized shipping.

What is Floor Loading?

Freight that’s loaded directly onto the floor of a trailer and stacked toward the ceiling is called floor-loaded freight. It may also be referred to as non-palletized. Since there’s nothing to secure it in place, this type of cargo is considered “loose”.

Most floor-loaded shipments are full of packages that are too small to be secured by pallets. However, some floor load products are extremely large and awkwardly shaped. 

These can include products like:

  • Tires
  • Ladders
  • Rolled Up Carpets
  • Pipes
  • Metal Coils

While oddly shaped items are often floor-loaded, regular packages can also be non-palletized. 

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Loading Floor Loaded Freight 

Floor loading isn’t as simple as piling boxes upon one another. Instead, cargo is stacked to form a wall. Many transportation companies have specific rules they require their warehouse workers to follow when they handle floor-loaded freight. 

These guidelines are meant to protect workers and packages during the loading and shipping process.

  1. Lift packages with your legs and not your back.
  2. Heavy and average-sized packages that are shoulder-width are placed at the bottom of the wall. These types of packages will serve as the base. 
  3. Extremely long and thin packages should be placed on the far right or the far left of the wall. In some instances, they can be placed at the top.
  4. Smaller boxes should be placed at the very top of the wall to fill in any remaining space that is left. 

Floor-loaded freight that’s secured correctly will stay in place, which makes it less likely for cargo to sustain damage. 

Pros and Cons

There are many pros and cons to using floor loading freight that you should consider. 

Pros

  • Saves money: You won’t have to purchase pallets or equipment like forklifts and pallet jacks, saving up front costs and maintenance expenses.
  • Maximizes trailer space: floor-loaded freight can completely fill the trailer or container, meaning you will be able to transport more freight inside a trailer at one time.

 Cons:

  • Longer loading and unloading times: Floor-loaded freight is handled one package at a time by individual warehouse workers, making it a much longer process.
  • Higher labor costs: While you will save money on pallets and equipment, you will be paying more for the additional workers needed and their time.
  • Higher risk of damage: Without a pallet to keep freight secure and safe while in transit, the risk of your cargo becoming damaged is slightly higher. 

Despite the benefits offered by floor-loaded freight, it’s a far more risky way of transporting freight. 

What is Palletizing?

Palletizing is when cargo is secured to a pallet, typically with stretch wrap. These platforms are either made from wood or plastic. They’re best suited for carrying boxes. 

Loading Palletized Freight

Just as with floor-loaded freight, palletized freight has its own unique style of loading that roughly all shipping companies use. 

Here are the steps to load a pallet into a container or trailer:

  1. Examine the pallet: Workers check the of the pallet to determine whether it has been loaded evenly and if the weight of the load can be lifted by the forklift. 
  2. Line forks up correctly: Workers line the forks of their forklift or pallet jack very carefully to avoid damaging the cargo on the pallet. 
  3. Move the pallet: The worker uses their equipment to lift and move the pallet into the trailer or cargo container that will carry it. 
  4. Gently Lower the Pallet: Once the worker is in the right spot, they simply lower the pallet and remove the forks of their equipment from the entry points in the platform. 

These guidelines ensure that pallets and the freight they carry remain secure. 

Pros and Cons

Shipping freight on pallets is much more common than floor-loaded shipping. That said, palletizing has its unique advantages and disadvantages as well. 

This includes:

  • Stable base for cargo: Pallets add more security for packages when they’re shipped. The pallets serve as a base for the packages to be secured, which prevents them from falling and suffering further damage.
  • Better protection: Pallets give extra protection for ocean freight shipments by slightly elevating them above the ground. That way, if any water does manage to get into the cargo container, your packages will be just out of reach from the water. 
  • More efficient loading and unloading: Loading and unloading palletized freight is much less time-consuming and labor-intensive. Forklifts can efficiently lift and move palletized freight with ease. 

Additionally, every time a pallet is moved, multiple packages move along with it. This is much more efficient than loading and unloading one package at a time. To prove this, consider some data comparing pallet and non-palletized loading times. 

The graphic show the load times for palletized and non-palletized freight. Approximately 30 pallets can be loaded per hour, whereas only 10–12 cases can be loaded per hour.

The main downside of using pallets is they don’t fill a cargo container or trailer as efficiently as floor-loaded freight. Despite being able to stack and secure multiple packages to its base, there will still be unused space in the container that transports them.

This means that you will be paying for empty space when you ship palletized freight. You will also be paying extra costs for the use of pallets. 

Floor Loading vs Palletizing: Which Should I Choose?

There are trade-offs to both floor-loaded freight and palletized freight. The one that works best depends on how much time you have to ship and how much you're willing to spend on your shipments. 

If you’re shipping awkwardly shaped cargo that doesn’t fit well on a pallet, then it’s best to use floor loaded freight. Labor costs will be higher, but other shipping expenses will be dramatically lower.  

Palletizing is the better option for conventionally shaped cargo that fits perfectly inside a box. This will be particularly useful if you’re shipping fragile freight, as a pallet will give your products better protection.

Related: Shipping Skid vs Pallet

A Warning About Amazon and Floor Loaded Freight

Amazon FBA, or fulfillment by Amazon, is very particular about how freight arrives at their warehouses. They prefer that freight arrives at their warehouse palletized. 

While they will accept floor-loaded trailers, they have many rules as to how they  should be stacked. Not adhering to their guidelines for floor loaded or palletized shipments  could result in your shipment being refused. 

Ship Palletized Freight with USA Truckload

If you have palletized freight to ship, then USA Truckload can move it. We’ll pair you up with the perfect carrier from our vast network to pick up your cargo and transport it to the final destination. You can count on our decades of logistics experience to make all your shipments a success. 

We can also offer a variety of other services when you choose us as your 3PL.

  • Freight and Logistics Consulting: Gain valuable insights during a 1-on-1 consultation with one of our USA Truckload logistics experts.
  • White Glove Shipping: We have carriers that use blanket wrap protection to ship and deliver high value goods like furniture, appliances, and medical equipment. 
  • Drayage: We’ll move your containerized cargo out of any port in the United States.

Start a relationship with USA Truckload today by filling out your Request for Proposal (RFP). For any questions you might have, call our team at (866) 353-7178.

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One comment on “Floor Loaded vs Palletized: Which is Right for You?”

  1. Can a container shipment be floor loaded at port of departure…then palletized at port of entry to load on to straight trucks or trailers?.. is this a common procedure?
    Our ship for a floor loaded container… 20 feet long… would be 256 boxes… each box approximately 19 inches wide, 19 inches high, 3 different widths:17,25.5,28.5 inches wide.. total weight 5,376 pounds

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